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Amish-crafted Cedar Chest Kits
Large Oak Chest Kit Assembly
CEDAR CHEST KITS PARTS LIST
|1 paneled front 16 1/8 x 40 1/2"
1 aromatic back 16 1/4 x 40 3/4"
2 paneled ends 16 1/8 x 17 3/4"
1 aromatic floor 17 x 40 3/4"
2 larger front feet, 2 back feet
3 molded trim pieces
|20 - 1 ½" square drive screws
4 metal glides
2 counter balance with 4 screws each
2 brass hinge with screws
2 pre-drilled top supports
1 molded lid
four - 2' pipe clamps (can be done with 2) glue
brush or syringe
two - 3-4' pipe clamps (op) square head drill bit
about 4 c-clamps 1" finishing nails
1. Check small nails on inside of the ends and sides. Set (sink) any that protrude. Fill holes with colored wood filler.
2. Palm sand inside surface of ends, front, back and top with
of sanding discs:
for aromatic cedar: 120, 150, 180 grit
for hardwoods: 80, 100, 120, 150, 180 grit and finer if you wish.
Blow off excess dust, especially in groves.
3. If using only two clamps, lay front panel face down on
surface. Extend one end over the end of work bench. Apply
that mitered joint and set in one side panel. Using a shim the length
the joint, gently tighten a 2' clamp over the shim
end of the joint. Check joints for good alignment. Set 1
clamps, extend the other side of the front over end of work bench.
the floor into position, best side in. Do not use glue in floor groove.
This allows for movement. Repeat glue and clamping process for second
Glue and clamp back in place.
4. If using 6 clamps, lay front panel face down on clean, smooth surface. Apply glue to both mitered joints and set in one end panels. Slide the floor into position, best side in. Do not use glue in floor groove. This allows for movement. Set in other end panel. Apply glue generously to free joints on side panels. Set in the back, best side in. Carefully stand assembled chest upright and apply pipe clamps, using long shims under them to span the entire joint being glued: two - 2' clamps across top and bottom of each end and two - 3-4' clamps across top and bottom of back of chest.
Cedar Chest Kit Assembly Instructions, Page 2
5. After glue is set, for extra strength in the corners, pre-drill nail holes through the ends into the front panel and through the back into the ends. Counter sink finishing nails and fill holes, as well as any joints with gaps.
6. Sand down entire chest to desired smoothness, easing sharp edges.
7. Fit the molding trim one piece at a time, starting with one end. Miter front end of the trim piece. Do not cut to length until corresponding end of front trim is mitered and you has a good fit. Then cut the end piece to length, over cutting a bit to allow for finish sanding. Pre-drill holes for nails on the end trim. Glue, clamp and nail trim to chest. Miter other end of front trim piece to fit. Pre-drill holes for nails. Glue, clamp and nail front trim in place. Miter last end trim, and fit it to the front. Cut to length, over cutting a bit to allow for finish sanding. Then attach as for others.
8. Use screws to attach feet to chest, as well as glue. Pre-drilling screw holes is suggested but optional. Attach metal glides.
9. Position the support rails on under side of top, about 4"
end and so they do not interfere with closing the lid. Screw
using 1 1/4" screws. Do not use glue, to allow for wood movement with
Attach the brass hinge to back of lid, pre-drilling holes with 1/16" bit. Have a helper hold the lid up to center it on the chest. Insert only one screw in one of the hinge, close lid and check for proper alignment. Make necessary adjustments, then attach one screw in other hinge and check again for proper alignment. Make necessary adjustments, then insert remaining screws.
10. To attach counterbalance, follow measurements on diagram.
locks up before completely closed, raise the screws on the lid.
Any questions or suggestions? Just call
and ask for
Dale or Kathy.
Installation of Half-Mortise Lock
1. Mark a center line on inside top edge of chest. On inside, lay lock's brass case against wood and trace outline with fine-tipped pencil.
2. Set in the lines with Chisel (I use a 1 ½" wood chisel),
cross grain on left and right sides first, then across
Then chisel out mortise, using various sized chisels, whatever fits the work, testing lock frequently for fit.
3. Lay lock upside-down on top edge of chest and trace the outline.
4. Lightly set in the pencil lines with wood chisel; make cross grain cuts first. Check lock again for fit. Chisel out the mortise.
5. Drill keyhole with 3/8" bit. Use rasp for fine adjustments until key fits into lock.
6. Screw in the lock casing.
7. To position the clasp, first lock it in to the
Then firmly close the lid so the prongs mark where the lock lines up
the lid. Unlock the clasp; mark and drill its screw holes.
and chisel out to set in the clasp. Screw it in.
mrcedar.coman online division of
Located Downtown Daggett at The Fine Woodworkers Studio, a division of Cedaridge Farm * 318W County Road 358 * P.O. Box 64 * Daggett MI 49821
toll free phone: 1-888-586-5544
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